In order to construct a good quality house in the amount you have
budgeted, a thorough understanding of the quality parameters, cost and
quantities of these building materials are required.The cost of construction depends majorly on the following factors:
- Architectural Design opted (like Open Top, Sloped Roofs, terraces with add-on features etc.,)
- Structural
Design (depends upon type of strata available for foundation and
numbers of floors / configurations (basement, stilt,G+2 etc.)
- Specification
of Building materials selected (Quality/Brand of materials used for
painting, flooring, woodwork, Bathroom, Electrical etc.)
- Exterior Finish chosen (i.e. front elevation design, stone cladding, facade, etc.)
- Peripheral external developments (such as compound wall, driveway, landscape, hardscape, Gate etc,).
The Construction cost can be broadly split into Labor and Material Cost.
The extremely increasing construction trends are considered the driving
force behind this fast upraise of total building construction costs.
The major raw material, intermediately and finished construction materials contributing major pie to overall material cost are:
Requirements for Building Construction:
1. Reinforcing Bars / Steel
2. Cement
3. Sand/Fine Aggregates
4. Coarse Aggregates
5. Bricks/Blocks
6. Tiles
7. Paints
8. Fittings (Window, Door, CP Fittings, Sanitary wares, Plumbing and Electrical fittings)
Reinforcing Bars / Steel required for building construction:
Reinforcement Steel
is the most important structural material in construction. Steel is
used in RCC (Reinforcement cement concrete). Generally rebars available
in the market are manufactured through Thermo mechanical treatment
(TMT). Rebars comes in different grades (i.e, Fe415, Fe500, etc.,).
Fe500 is generally recommended by structural designer for structural
requirement fulfillment.
The approximate Steel consumption per
sq.ft built up area (BUA) is 4 kg (for low rise construction i.e., less
than 4 floors of construction). Steel contributes the most among all
individual materials, about 25% of total material cost. So, a price rise
of Rs.5 per kg can make big difference in the total cost of
construction.
Cement required for building construction:
Cement
is an important construction material and when mixed with materials
like sand, aggregates (stone chips), and water, it binds them together.
It is used in concrete, in brick masonry work, in tiling, and in plaster
works.
Good quality cement should feel smooth when rubbed between
fingers. If a small quantity of cement is thrown into a bucket of water
it should sink and not float. Cement should always be kept free from
moisture. Its storage should have finished floor raised to at least
300mm above ground level and should have airtight storage. Use of cement
older than 2 months should be avoided as cement loses strength with
increase in its shelf life.
OPC 53 grade is generally used for concrete works and blended cement (PPC & PSC) for masonry, tiling and plaster works.
The
approximate cement consumption per Sq.ft built up area (bua) is 0.4
bags. Cement as a construction material contributes about 16% of total
material cost.
Sand required for building construction:
Sand
is used mainly in Concrete, Masonry, Plaster and Flooring. Good sand
should be well graded i.e., particle size ranging from 10mm to 0.150 mm
for concrete and masonry works, and 5mm to 0.150 for plaster. It should
be free from slit/clay and organic matter.
Natural Sand (also
called River Sand) is obtained from River Beds. Due to environmental
impacts and stringent laws by the government, Natural sand is slowly and
gradually being replaced by Crushed sand (for concrete and masonry
works) & Plaster sand (for plaster works). Crushed Sand and Plaster
Sand are manufactured from Quarry Stone using latest production
technology.
Sand consumption per sq.ft built up area (bua) is 1.8
cft and contributes about 12% of total material cost for building
construction.
Aggregate required:
Crushed rocks are used as coarse
Aggregates
and are generally used in making concrete. Coarse aggregates are
normally available in two fractions 20mm and 10mm for concrete making.
Aggregates
should be clean, dense & hard. The aggregate should be neither
flaky nor elongated. Flaky and Elongated aggregates decrease the
strength of the concrete and demands more cement. Aggregates should be
stored properly and different fractions must not be intermixed. Both
these aggregate fractions should be used invariably.
Coarse
aggregate (chips/gravel) consumption per sq.ft built up area (bua) is
1.35 cft. Aggregate as a construction material contributes about 8% of
total material cost.
Bricks required for House Construction:
Bricks
in old days, were commonly made of clay and were known as burnt clay
bricks. Now a days, bricks are made of other materials such as fly ash.
But clay bricks are still widely used in low rise residential
constructions today. Bricks are used for masonry wall construction.
Other substitute materials to bricks are Concrete solid/hollow blocks,
Autoclaves Aerated Concrete (AAC) Blocks and Cellular light weight
concrete CLC Blocks.
The clay bricks should have uniform size,
uniform copper color, plain (without undulated surfaces), rectangular
surfaces with parallel sides and sharp straight edges. Well burnt brick
should give a metallic sound when struck with other brick. Good bricks
should not exceed +/- 3 mm tolerances in length and +/- 1.5 mm
tolerances in width and height. Water absorption should not exceed 20%
by weight.
Bricks approximately cost Rs.7000 per 1000 units (Nos).
Bricks contribute to about 5% of total material cost and are consumed
approximately at 1.45 brick per sqft of built up area (BUA).
Tiles:
Ceramic
tiles are generally made from red or white clay fired in a kiln. They
are finished with a durable glaze which carries the color and design.
Ceramic tiles are manufactured for both wall and floor, having varying
degrees of wear resistance and water absorption. High strength and Low
water absorption ceramic floor tiles are commonly known as Vitrified
tiles. Tiles prices vary according to their types and quality.
Tile
should be easy to clean, strong, sturdy and stain resistant. Tiles in
wet area like bathroom should be of anti-skid floor type.
Tiles consumption per sq.ft built up area (BUA) is 1.3 sq.ft. Tiles contribute about 8.0% of total material cost.
Paints:
Paints
can be broadly classified into water based or solvent based. They come
in thousands of shades and gives multiples finishes like Matt, satin and
glossy finish. Certain Paints also have washables, anti-algae/fungal,
crack bridging properties.
When selecting an interior paint, try
choosing water-based paint instead of oil-based gloss paint. Water-based
paints have less odor than conventional oil-based paints.They are much
easier to clean up and are durable.
When selecting an external paint look for waterproofing, anti-algae, and dirt pick resistance properties.
Paints
(Internal- Emulsion and external grade) consumption per sq.ft built up
area (BUA) is 0.18 liter (0.14 liter for internal painting and 0.4 for
external painting).
Paints contribute about 4.1% of total material cost.
The Finishers (Bricks, Tiles, and Paints) collectively contribute 16.5% of total material cost.